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TECHNICAL MOLDS

MANUFACTURING OF SIGLE OR DOUBLE ROTATION MOLDS
FOR MONO / MULTI INJECTION - IMA - ISMS TECHNOLOGIES

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THE INDEX PLATES

A ROTATING PLATE + TRANSLATION OF A SHAFT
TO OPTIMISE THE MULTI MATERIAL APPLICATIONS

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MULTI INJECTION MOLDING

MULTI MATERIAL OVERMOLDING OF PARTS
WITH COMPLEX 3D SHAPES

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IMA - IN MOLD ASSEMBLY

INJECTING, ASSEMBLING AND WELDING PARTS
IN ONE OPERATION INSIDE THE MOLD

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ISMS - INJECTION BLOWING

MANUFACTURING OF BLOW MOLDED PARTS
ON STANDARD MOLDING MACHINES AT LOW COST

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THICK OPTICAL LENSES

MOLDS FOR THICK OPTICAL LENSES
WITH INJECTION TIMES UNDER 60 SECONDS

TECHNICAL MOLDS

JP Grosfilley is one of the leaders on the market in manufacturing technical molds for multi material and multi layer plastic parts.

The company is specialized in manufacturing tools for water tight assemblys of plastic parts, structural parts, and insulation parts.

JP Grosfilley can design and manufacture molds able to produce plastic parts made up to 4 different materials in one operation.

THE INDEX PLATES

Attached to the moving plate of the molding machine, JP Grosfilley’s Index Plate allows you to rotate a shaft connected to the ejector plate and going through both the moving plate and the Index Plate.

Results a combined 3D movement “translation + rotation” which allows the user new injection possibilities.

When with a rotating plate it is only posible to overmold the front of a part, the combination of a translating + rotating shaft allow the part to be moved to another cavity inside the mold. This allows then to overmold both the front and the back of a part.

Invented and manufactured by JP Grosfilley, the Index Plate allows to access new possibilities in terms of:

  • Shapes of parts – the parts can be overmolded with a 3D shape
  • Molding possibilities – new technologies have been developed around the Index Plate, such as the IMA “In Mold Assembly” which allow to assemble and weld parts together inside the mold
  • Cycle times – no more need to swich the parts from a machine to another to finish it, the rotating system of the Index Plate moves it automatically to another cavity
  • Efficency and rejected parts – no more need to manually move the part, no more problems when removing the part with the Index Plate : the part remains inside the mold
  • Low maintenance and high reliability – as opposed to a rotating plate, its conception without friction greatly reduces the maintenance and make it very reliable
  • Modularity – no more than 20 to 30 minutes are necessary to install or remove an Index Platefrom a molding machine

THE INNOVATING TECHNOLOGIES

IMA - IN MOLD ASSEMBLY

The double shaft version of the Index Plate allows JP Grosfilley to manufacture molds able to assemble and weld parts inside the mold during the injection cycle. All this while limiting the added values and removing extra operations including them during the injection cycle: results a better productivity and reliability of the manufacturing process;

MULTI LAYERS

With the Index Plate, JP Grosfilley manufactures multi-layers technical molds able to drastically reduce the injection times of thick parts (up to 5 times according to the overall thickness of the part)

BLOW MOLDING

This technology has been designed to enable the user of injection molding machines to make blow molding plastic parts, without modification of the machine. With a combination of a “mold + Index Plate” the user can make blow molded parts of same quality as the one manufactured on dedicated machines.

THICK OPTICAL LENSES

From the multi-layers technology, JP Grosfilley is able to manufacture molds making thick optical lenses with really low cycle times: where with a standard process it would take 7 minutes to make a part, JP Grosfilley makes it in 90 seconds: 70 % faster.

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